Manufacturing

Leather. Our passion since 1877

Manufacturing

Raw material


We source raw materials from Scandinavia, Germany, England and France.


These "provinces" have the properties required for our articles. For example, a particularly fine grain (Scandinavia), a particularly good fullness (England and France), northern and southern German raw materials are less fine in grain, but fuller.

Tanning


We select the tanning agents according to the requirements of the respective article in order to guarantee a long shelf life.


We traditionally tan full leathers, such as belt leather, in a pit or in a drum.


Softer articles exposed to light and sweat are being mostly tanned chrome-combined.

Greasing


The greasing serves as the primary protection for grain and fibers.


The fat coats the fibers, keeping them flexible and pliable.


We mostly use mixtures of natural and synthetic oils and waxes. Large amounts of fat usually create a "pull-up effect" in which the leather is lightened when it is bent open.

Dying


For particularly good results, we usually dye in drums.


We source our aniline dye-stuffs in Germany and Switzerland.


The high quality and the particularly high binding capacity of these dyes

increase the fastness of the finished leather and reduce waste water pollution.

Manufacturing of a pit-tanned leather

A fine, smooth leather is created from a raw hide within several months.


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    We mostly use heavier cow and bull hides for pit-tanned leather.

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    The raw hides are filled into the drum, ...

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    ... water is added ...

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    ... and the hides are soaked.

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    After the soaking the liming starts, lime and sodium sulphide ...



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    ... destroy the hair and make the skin swell.

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    Afterwards the skins are being fleshed...

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    ...trimmed and...

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    ... split.

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    The hide is now delimed and pre-tanned...

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    ... and sorted for pit tanning. The skins are white and are now called "Wet-White".

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    The wet white are hung in pits with vegetable tanning agents of different concentrations.

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    For around two to three weeks, the hides are tanned in tanning liquids with a lower concentration, ...

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    ... before tanning with tanning liquids of higher concentration for about 6 more weeks.

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    Then the leather is washed, sammed...

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    ...and shaved.

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    Chips like these are produced when shaving.

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    The leathers are optionally dyed and then ...

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    ...greased,...

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    ...before being set-out by machine...

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    ...and by hand.

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    The leather can optionally be hang-dried.. 

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    ...or toggled to dry.

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    The finished leathers are then palletized.

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    If necessary, leather can be embossed (here buffalo grain).

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    For sale the leathers are measured ...

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    ... and then prepared for shipping.

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